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Product Description
FlexPRESS is a modular hot mounting system designed for flexible configuration. Comprising a main unit and mounting modules, it allows for up to five mounting modules to be configured per main unit. This system caters to diverse mounting requirements and supports batch mounting operations.
Features
1、Heating Power: 2kw;
2、Cooling Method: Three-stage Cooling;
3、Modular design, allowing users to freely select according to their needs;
4、Sliding cover, can be opened and closed automatically or manually;
5、Equipped with 7-inch touchscreen and 16 preset process parameters;
6、Top and circumferential heating for rapid sample heating, enhancing efficiency;
7、Pre-heating and pre-pressing capabilities, with adjustable heating power (speed);
8、Optional circulating water tank for multiple cooling options.
Technical Parameters
|
FlexPRESS-M |
FlexPRESS-S |
|
|
Power |
2.0Kw |
|
|
Temperature |
100～200˚C |
|
|
Pressure Range |
0~500Bar |
|
|
Heating Mode |
Circumferential Heating and Top Heating |
|
|
Cooling Mode |
Three-stage Cooling |
|
|
Control |
Automatic |
|
|
Display |
Touch pad | / |
|
Number of Sleeves |
1 (expandable up to 5) |
|
|
Dimesion (W*D*H) |
300*561*492mm |
254*550*492mm |
|
Weight |
60 Kg |
52 Kg |
The FlexPRESS-M/S automatic modular hot mounting system is a state-of-the-art hot mounting system for material analysis that automates the encapsulation of metallographic samples in thermosetting resins. The system employs controlled heat and pressure to ensure uniform curing, producing mounts with excellent edge retention and minimal porosity.
This automated workflow minimizes human intervention, reducing variability and improving repeatability—a critical factor in metallographic sample preparation equipment.
The FlexPRESS-M/S hot mount press distinguishes itself through several advanced features that enhance efficiency and reliability:
These features make the FlexPRESS-M/S an essential lab automation equipment for metallography, particularly in settings requiring high repeatability and efficiency.
The FlexPRESS-M/S automatic resin mounting machine accommodates a broad range of materials, making it versatile for various industrial and research applications. Common materials include:
| Material Category | Examples | Recommended Resin Type |
|---|---|---|
| Metals & Alloys | Steel, aluminum, titanium | Phenolic, epoxy |
| Ceramics & Composites | Silicon carbide, fiber-reinforced polymers | Epoxy, acrylic |
| Polymers & Plastics | PVC, polyethylene | Low-temperature resins |
| Electronic Components | PCBs, semiconductors | Conductive resins |
| Geological Samples | Minerals, rocks | Transparent epoxy |
The system’s adaptability ensures consistent results across different sample types, making it a preferred metallography sample mounting solution for multi-disciplinary laboratories.
Manual hot mounting presses have been the standard in metallography for decades, but the FlexPRESS-M/S automatic hot mounting press offers substantial improvements:
| Aspect | Manual Presses | FlexPRESS-M/S Automatic System |
|---|---|---|
| Operation | Labor-intensive, requires constant monitoring | Fully automated, programmable cycles |
| Consistency | Prone to human error in pressure/temperature control | Precise, repeatable parameters |
| Throughput | Slower due to manual steps | High-speed cycles with automated ejection |
| Flexibility | Limited by manual adjustments | Modular design supports multiple mold sizes |
| Operator Skill | Requires experienced users | Simplified interface reduces training needs |
For laboratories handling large sample volumes or requiring stringent quality control specimen preparation tools, the FlexPRESS-M/S provides a superior alternative to traditional methods.
To ensure long-term performance, the FlexPRESS-M/S hot mounting system for material analysis requires routine maintenance:
Proper maintenance extends the lifespan of the metallurgical lab instruments and ensures compliance with ISO/ASTM-compliant sample mounting systems.
The FlexPRESS-M/S automatic modular hot mounting system is a transformative solution for modern metallographic laboratories, combining automation, precision, and modular flexibility. As a hot mounting press with modular design, it outperforms traditional manual presses in speed, consistency, and ease of use, making it indispensable for material testing laboratory equipment.
Whether used in industrial QA/QC, R&D laboratories, or academic research, the FlexPRESS-M/S exemplifies innovation in metallurgical testing equipment procurement, setting a new standard for sample prep systems for industrial QA/QC. By integrating this advanced automated mounting press, laboratories can achieve higher efficiency, reproducibility, and reliability in specimen preparation.
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Basing on China, TROJAN has a strong focus on international sales, for now ,TROJAN has sold FlexPRESS-M/S Automatic Modular Hot Mounting System to more than 40 countries, such as Europe, U.S.A, Korea and Southeast Asia.
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