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Alpha-335P grinding  and polishing machine

Alpha-335P grinding and polishing machine

Alpha-335P abrasive polishing machine is an automatic device used for rapid grinding and polishing of samples.  This device is very suitable for laboratories or workplaces that perform testing on large samples or large quantities of samples.  Accurate and reliable grinding and polishing ensure the repeatability of the samples and improve the preparation efficiency of the samples.

Product Details

Features:

Sample clamping and grinding system
1、The sample holder and clamping head are positioned by ball bearings, and the pin spring is reset to achieve stable clamping
of the sample holder. The installation operation is simple and convenient;
2、The work disc adopts a soft positioning card sleeve structure,which can be easily disassembled.
Display system
1、Simple operation interface, easy to operate on the machine after simple training;
2、Three color light warning prompt, easy to find faults and save maintenance time.
Dosing device
Equipped with six sets of liquid addition pump devices and three sets of electromagnetic stirring functions to prevent suspension sedimentation. The optimal distribution of suspension and lubricant is achieved through the liquid addition
nozzle to achieve the best grinding state.
Operating system
1、10-inch LCD touch screen panel,real-time display of current program dynamics on the LCD screen, simple and easy to understand, convenient and fast operation and settings;
2、Customize the program library to save and call program methods at any time, with simple and convenient operation.
Wokring disc
Provide grinding and polishing discs with different specifications to meet the sample preparation needs of different materials.
Main technical parameters

ALPHA-335P

Working disc
Diameter
300 or 350mm
Rotational speed
10-600rpm
Rotation direction
Counterclockwise
Motor power (S1)
2.2kw
Sample holder
Sample holder diameter
160mm
Maximum height of
the sample
40mm
Loading Force
50-700N
Rotational speed
10-125rpm
Rotation direction
Clockwise/counterclockwise
Motor power
0.37kw
Torque
19NM
Offset distance
0-80mm
Dosing system
Quantity
6 sets
Flow rate
0.1-35ml/min
Volume
500ml
Mixing+high flow rate
3 sets
Liquid level detection
Available
Pump tube cleaning
Available
Operating
environment
Ambient temperature
5-40°C
Humidity
<85% relative humidity, no condensation
Power Supply
Voltage
3x380V+1PE+1N
Rated power
3kw
Water supply
Water pressure
<0.3Mpa
Water tank [optional]
Volume
60L
Flow rate
45L/min
Filter accuracy
200 mesh
Air supply
Air pressure
0.6–0.8Mpa
Maximum gas consumption
20Lmp
Exhaust [optional]
Air volume
180m³/h
Power
0.18kw
Dimension [Cover closed]
WxDxH
80x90x165cm
Weight
485kg

FAQ

1. What is an abrasive polishing machine and how does it work?

An abrasive polishing machine is a mechanical device designed to refine surfaces by removing small amounts of material through abrasion. The process involves the use of abrasive wheels, belts, or discs that rotate at high speeds to grind, buff, or polish a workpiece. The Alpha-335P grinding and polishing machine, for instance, employs a motor-driven spindle that holds different abrasive attachments, allowing for adjustable speed and pressure to achieve desired finishes.

The automatic polishing machine operates by applying friction between the abrasive medium and the workpiece. Depending on the grit size of the abrasive, the machine can perform coarse grinding, fine polishing, or mirror-finishing. The Alpha-335P model, in particular, is engineered for consistency, ensuring uniform material removal and minimizing surface defects. Key components include the motor, spindle, abrasive tooling, and a worktable or fixture to secure the workpiece.

2. Different types of abrasive polishing machines

Abrasive polishing machines come in various configurations, each suited for specific applications. Below is an overview of common types:

Type Description Common Use Cases
Bench Grinders Compact machines with rotating abrasive wheels for manual grinding and polishing. Deburring, edge finishing, tool sharpening.
Belt Sanders Use continuous abrasive belts for rapid material removal. Woodworking, metal finishing.
Orbital Polishers Move in a circular or random orbital motion to reduce swirl marks. Automotive paint correction, fine polishing.
Centerless Grinders Grind cylindrical parts without using a spindle or fixture. Precision machining of rods and tubes.
The Alpha-335P A versatile grinding and polishing machine with adjustable speed and tooling. Laboratory samples, metallurgical prep.

Each type serves distinct purposes, with the Alpha-335P being particularly useful in settings requiring controlled, repeatable results.

3. Safety precautions when using an abrasive polishing machine

Operating an abrasive polishing machine requires strict adherence to safety protocols to prevent injuries and equipment damage. Key precautions include:

  • Personal Protective Equipment (PPE): Wear safety goggles, gloves, and hearing protection to shield against flying debris and noise.
  • Machine Inspection: Ensure the abrasive wheel or belt is properly secured and free from cracks before operation.
  • Workpiece Securing: Use clamps or fixtures to prevent the workpiece from slipping during polishing.
  • Speed and Pressure Control: Excessive force or incorrect speed settings can damage the workpiece or the abrasive medium.
  • Dust and Fume Extraction: Many polishing processes generate fine particles; use ventilation or extraction systems to maintain air quality.

The Alpha-335P model includes built-in safety features such as emergency stop buttons and overload protection, further enhancing operational safety.

4. Common applications of abrasive polishing machines

Abrasive polishing machines are widely used across industries due to their efficiency and precision. Some key applications include:

  • Metalworking: Removing burrs, weld seams, and oxidation from metal parts.
  • Automotive: Refining paint surfaces, polishing headlights, and restoring chrome finishes.
  • Jewelry Making: Smoothing and polishing precious metals and gemstones.
  • Medical Devices: Ensuring ultra-smooth surfaces on surgical instruments and implants.
  • Aerospace: Finishing turbine blades and other high-precision components.

The Alpha-335P is particularly effective in metallurgical laboratories, where sample preparation demands high repeatability and minimal surface distortion.

5. Advantages of using an abrasive polishing machine over traditional methods

Compared to manual polishing or older mechanical methods, modern abrasive polishing machines offer several benefits:

  • Consistency: Automatic polishing machines like the Alpha-335P produce uniform finishes with minimal human error.
  • Efficiency: High-speed abrasion reduces processing time significantly.
  • Versatility: Interchangeable abrasive media allow for multiple finishing operations on a single machine.
  • Precision: Advanced models provide fine control over speed, pressure, and abrasive selection.
  • Cost-Effectiveness: Reduced labor costs and material waste improve overall productivity.

Abrasive polishing machines, including the Alpha-335P grinding and polishing machine, play a crucial role in modern manufacturing and finishing processes. Understanding their operation, types, safety measures, and applications ensures optimal performance and longevity. By leveraging these machines, industries can achieve superior surface finishes with greater efficiency than traditional methods. Whether for industrial metalworking or delicate jewelry polishing, selecting the right abrasive polishing machine is essential for quality results.

Our Advantage

  • High Quality

    Our production capacity can meet the needs of different customers with different purchase quantities.
  • Preferential price

    As a professional China Custom Alpha-335P grinding and polishing machine Manufacturers, We have our own equipment, one-stop production, factory direct sales, high quality and low price.
  • Custom service

    We have a strong and production team, which can develop and produce custom Alpha-335P grinding and polishing machine according to the product description or sample provided by customers.
  • Rich products

    It can meet the development and production of many different industries.

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